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Case study

Steel Lighting Post Processing Production Line for Tehomet Baltic OÜ

Project Completion Date: April 1, 2023

Summary:

Our team designed, manufactured, and installed a sophisticated production line focused on the processing of steel lighting posts for Tehomet Baltic OÜ. Engineered for maximum efficiency, the production line combines three separate work processes into a unified system. This has led to a 60% reduction in labor costs while significantly elevating both production efficiency and product quality.

Technical Parameters:

  • Pressing Force: Up to 390 kN
  • Cycle Time: 2 products approx. every 1min 30sec
  • Tolerance: +/- 0.5mm
  • Product Dimensions: Length ranges from 1000mm – 4500mm; Diameter ranges from 60 – 115 mm
  • Materials: S235 and S355 steel

Key Features:

  • Integrated three distinct work processes into one efficient system.
  • Reduced labor requirement: the work of three individuals now can be done by one person.
  • Project management for the entire development and build;
  • Design of the device’s electrical and automation systems;
  • Design and manufacturing of electrical cabinets;
  • Manufacturing of steel structures: welding, painting, CNC turning and milling, sheet metal processing;
  • Assembly and construction of mechanical systems for the production line;
  • Assembly and construction of electrical and automation systems for the production line;
  • PLC programming, device commissioning;
  • Machine build and setup at customers location;
  • CE certification (risk analysis, compliance assessment).

Keywords: #MechanicalEngineering #ProductionAutomation #IndustrialAutomation #ProductionLine

All the solutions we create are primarily based on international mechanical engineering standards, which we adapt to meet the personal requirements of each customer!

We also issue the CE marking to all the devices built and/or designed by us!