Case study

Steel Lighting Post Processing Production Line for Tehomet Baltic OÜ

Project Completion Date: April 1, 2023

Summary:

Our team designed, manufactured, and installed a sophisticated production line focused on the processing of steel lighting posts for Tehomet Baltic OÜ. Engineered for maximum efficiency, the production line combines three separate work processes into a unified system. This has led to a 60% reduction in labor costs while significantly elevating both production efficiency and product quality.

Technical Parameters:

• Pressing Force: Up to 390 kN
• Cycle Time: 2 products approx. every 1min 30sec
• Tolerance: +/- 0.5mm
• Product Dimensions: Length ranges from 1000mm – 4500mm; Diameter ranges from 60 – 115 mm
• Materials: S235 and S355 steel

Key Features:

• Integrated three distinct work processes into one efficient system.
• Reduced labor requirement: the work of three individuals now can be done by one person.
• Project management for the entire development and build;
• Design of the device’s electrical and automation systems;
• Design and manufacturing of electrical cabinets;
• Manufacturing of steel structures: welding, painting, CNC turning and milling, sheet metal processing;
• Assembly and construction of mechanical systems for the production line;
• Assembly and construction of electrical and automation systems for the production line;
• PLC programming, device commissioning;
• Machine build and setup at customers location;
• CE certification (risk analysis, compliance assessment).

Keywords: #MechanicalEngineering #ProductionAutomation #IndustrialAutomation #ProductionLine